Cracked busbar
An inspection found visible cracking in the main busbar. The board was replaced before it failed, and the site now has circuit breakers, safety switches and upgraded earthing.
Most switchboard failures give off heat long before they spark, trip or catch fire. A thermal imaging camera shows that heat as colour, so our electricians can pinpoint failing connections, overloaded breakers and unbalanced phases while everything stays switched on, with no shutdown and no disruption.
Tell us about your site and the boards you want scanned, and we will give you a fixed price and a time that suits your operations.
Thermal imaging lets us see temperature differences across the board while it is working under normal load. Problems that would take hours to find by hand, or would not be found at all, show up in seconds.

Cool colours are normal. Bright yellow and white areas stand out because they are running hotter than the components around them.
We compare like with like, such as one phase against another or one breaker against its neighbours, and record the temperature difference. That difference, not just the colour, decides how urgent a repair is.
Connections loosen over years of heating and cooling cycles and vibration.
Moisture and coastal air corrode terminals and busbars, raising resistance.
New air conditioners, EV chargers and kitchen appliances push old circuits past their limits.
Ageing protective devices develop internal faults and run hot.
Uneven load across three phases overheats one side of the board.
Cracked or deteriorated busbars, like the one we found at a Chermside motel, are a serious risk.
Undersized cables and poorly made joints from previous work.
Heat-damaged insulation is often the last warning before a fault.
| Property type | Suggested scan frequency | Why |
|---|---|---|
| Body corporate main switchboards | Every 12 months | Shared infrastructure and many residents affected by an outage |
| Commercial & industrial | Every 12 months, or as your insurer requires | Continuous loads, plant equipment and business continuity |
| Insurance or audit requirement | At least every 24 months | Many insurers and auditors expect periodic inspection records |
| Homes | When buying, renovating or adding major loads | Confirms the board can safely handle what you plan to add |
Defects found are assessed against the Wiring Rules, so recommendations are based on the standard, not opinion.
The standard for periodically inspecting existing electrical installations. Thermal imaging adds evidence to a visual inspection.
Covers how switchboards are built and rated, and is relevant when a board needs repairs or replacement.
Dated reports help show that maintenance is being carried out, which insurers and auditors increasingly ask for.
An inspection found visible cracking in the main busbar. The board was replaced before it failed, and the site now has circuit breakers, safety switches and upgraded earthing.
An inspection revealed no capacity, meters on non-fire-rated material, no safety switch on community lights and faded labels. All were fixed in the upgrade.
The first inspection uncovered asbestos in the old switchboard. It was safely removed before a custom board was installed to AS3000:2018.
Yes, very impressed with their level of service. … I would recommend them to anyone needing electrical work completed.
★★★★★Gary Finke, Google review
Fully Wired continue to provide me prompt service from competent and courteous tradesmen- no hassles.
★★★★★Ross Thompson, Google review
No. Thermal scans are done with the switchboard live and under normal load, which is when heat-related faults show up. The covers are removed safely by a licensed electrician.
A home switchboard takes a short visit. Larger body corporate and commercial sites depend on the number of boards. We give you a fixed price and timeframe upfront.
A written report with thermal and normal photos, temperature readings, an urgency rating for each issue and recommended actions, plus a quote for any repairs.
It is not specifically mandated for most properties, but regular switchboard inspection is good practice. Many insurers and auditors expect evidence of periodic maintenance, and thermal imaging is one of the best ways to provide it.
It finds heat-related problems very well. It is not a replacement for testing safety switches, earthing and insulation, which is why we combine it with a visual inspection and testing where needed.
Yes. Our electricians can tighten, repair or replace components, or quote a switchboard upgrade where the board is beyond repair.
Call 1300 385 599 (Mon to Fri, 8:00am to 4:30pm) or book online. Tell us how many switchboards are on site and we will give you a fixed price for the scan and report.
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